OsciBox: Testing and Monitoring of Hydraulic Mold Oscillators in Continuous Casting

The OsciBox is a portable, standardized testing tool specifically designed for hydraulic oscillation drive systems of continuous casters. These systems enable the dynamic adjustment of frequency, stroke, and waveform during casting. The OsciBox enables manual functional tests of mold oscillators in the maintenance area to ensure they are in optimal condition before use.

The portable OsciBox unit features an operation panel with a graphical touch display. It controls all movements of the cylinders and checks interlocks for correct operation of the hydraulic oscillation cylinders in manual, positioning, or automatic mode.

The OsciBox can be used stand-alone, but combining it with the testing and monitoring software Caster Package Checker ensures a complete, fully automated set of test runs, reducing the time required for testing. Additionally, the Caster Package Checker provides test certificates for maintenance to ensure proper operation.

The OsciBox Equipment Includes

The OsciBox mobile unit, installed in a portable hard carry case, pre-wired up to attached heavy-duty female connectors, consisting of:

• PLC with onboard Ethernet interface
• Amplifiers for position transducers (if applicable)
• Profibus interface for position sensor (if applicable)
• Modules for required I/O’s
• Operator panel

Key Features and Benefits of OsciBox Testing and Monitoring Device for Hydraulic Mold Oscillators

• Standardized testing: ensures consistent and reliable testing of hydraulic mold oscillators
• Advanced functionality checks: tests position sensors, pressure, and temperature transmitters
• Ease of use: the intuitive operational interface simplifies handling
• Improved maintenance: reduces failures and detects mechanical issues early
• Sustainability: extends the lifecycle of materials and equipment
• Cost efficiency: reduces maintenance costs through targeted repairs