Overhead view of three hot bar‑in‑coil packages in a bar mill finishing and coil‑forming area

Long Rolling

Bar Mill Solutions

Reliable and Innovative Technology from a Single Source

Solutions

Long Rolling

Bar Mill

Maximum Reliability at the Lowest Operational Cost

High-speed and special bar quality bar mills require equipment designed for high durability and maximum uptime to meet stringent productivity, tolerance, surface finish, and metallurgical qualities. As pioneers in long rolling equipment for over a century, this extensive industry-renown experience enables Primetals Technologies to configure new bar mills with the ultimate flexibility to produce traditional hot-rolled, quenched, tempered, and low temperature bar at the fastest rolling speeds.

Special Bar Quality (SBQ)

Rolling at lower temperatures (thermomechanical rolling) results in higher quality finished products with tighter tolerances and improved surface qualities. The Bar Reducing and Sizing Mill improves mill utilization while enhancing finished product tolerance thanks to the patented oval-round-round-round pass sequence, ensuring bar mills can roll special bar quality grades.

Bar Production Trends

The industry trend for increased production with added mechanical properties has caused modern bar mills to roll small size bar and rebar at high rolling rates, bridging the high-yield quench & tempered and fine grain processing routes together. Multi-slit and high-speed technologies ensure bar mills are capable of achieving high productivity, safety, and efficiency requirements, while state-of-the-art cooling technologies control the temperature distortion of the bar after rolling. The advanced Spooler system's entry nozzles have the longest life in the industry, saving bar mills maintenance-related costs. The Rotary Entry System's single-strand rolling after slitting increases product tolerance and quality, while the high-speed cooling bed rapidly and efficiently cools bars.

High-Speed, Industry-Renowned Equipment

State-of-the-art equipment for bar mills reduces operational and conversion costs, while maximizing production and operating efficiency through single-family rolling. The Morgan Vee No-Twist Mill, combined with high-speed cooling bed entry equipment, enables high productivity with vastly improved utilization compared to the traditional slit rolling process. Incorporated into the Morgan No-Twist Mill, eDrive technology enables the highest capacity roll housing in the industry, while increasing roll life and reducing wear.

Digitalization

Automation & Digital Solutions

Automation

Long Rolling Bar Mill Expert

Enhance bar mill efficiency with the Long Rolling Bar Mill Expert. Achieve precision, reduce downtime, and ensure consistent product quality.

Long Rolling Bar in Coil Expert

Achieve superior coil quality and production efficiency with the Long Rolling Bar in Coil Expert. Enhance automation, reduce defects, and streamline operations.

Long Rolling Bar Mill Cut Length Controller

Optimize cut-to-length operations with the Long Rolling Bar Mill Cut Length Controller. Achieve higher yield, reduce waste, and enhance production efficiency.

Services

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Services

Consulting

Consulting Services

Consulting services support every stage of a plant's lifecycle, leveraging decades of expertise to benefit producers worldwide.

Advanced caster maintenance in Brazil, Volta Redonda workshop Siemens VAI group offline maintenance for the three slab casters of Companhia Siderurgica Nacional (CSN)

Services

Maintenance

Maintenance & Repairs

Premium equipment and exceptional technical solutions for customers worldwide.

Services

Spare Parts

Spare Parts & Products

Designed to extend the lifetime of steel plant equipment, ensuring timely delivery of the right components.

Solutions

Long Rolling

Bar Mill

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