Side view of eDrive Mini-Finishing Mill in a combination bar and wire rod mill

Long Rolling

Morgan Vee Mini-Finishing Mill

A Compact Finishing Mill Increasing Long Rolling Mill Productivity by Up to 50%

Solutions

Long Rolling

Wire Rod Mill

A Compact Block Customized to Increase Long Rolling Mill Productivity

The Morgan Vee Mini-Block from Primetals Technologies is a compact, versatile two- or four-stand mill that enables expansion through the use of multiple units for bar and rod mills. Morgan Vee Mini-Block mills have increased productivity by up to 50%, allowed the rolling of various diameter rods and bars, and dramatically improved the control of product dimensions through numerous installations across the world.

Ideally suited for mills producing a wide range of sizes and diameters, Morgan Vee Mini-Blocks support wire rod production between 4.0 mm and 26 mm in diameter and bar sizes up to 35 mm. When positioned after a Morgan No-Twist Mill, the Morgan Vee Mini-Block provides a dramatic increase in rolling rates, especially for 5.5 and 6.0 mm rod. The block's small footprint makes it ideal for retrofit projects, while its ability to be installed either upstream or downstream of the finishing mill allows mill operators to choose the benefits that make the most sense for their particular mill.

When used in place of conventional stands, Morgan Vee Mini-Blocks help minimize mill downtime through the use of carbide rolls and easy pass and roll changes. With a capacity of more thean 470 kN, the roll units can handle production of hard-to-roll alloys as well as thermomechanical rolling of carbon and low alloy steels. This ensures mills are able to make products with better mechanical and metallurgical properties. An upgraded version incorporating eDrive technology is available. Utilizing individually driven stands, eDrive provides infinite processing flexibility per stand, helping reduce both capital and operational expenditures for steel mills.

Benefits of the Morgan Vee Mini-Block

  • Offers rapid start-up
  • Allows lower-temperature (thermomechanical) rolling to make products with better mechanical and metallurgical properties
  • High load capacity
  • Capable of speeds over 120 m/s

Digitalization

Automation & Digital Solutions

Automation

Long Rolling Process Expert Automation System

Optimize long rolling mill operations with the Long Rolling Process Expert Automation System. Enhance production planning, material tracking, and product quality.

Long Rolling Shear Master

Optimize shear operations with the Long Rolling Shear Master. Achieve precise cuts, enhance efficiency, and extend equipment lifespan in long rolling mills.

Long Rolling Impact Controller

Ensure smooth threading and stable rolling with the Long Rolling Impact Controller. Minimize speed oscillations, improve product quality, and enhance operational efficiency.

Long Rolling Wire Rod Expert

Optimize wire rod production with the LR WireRod Technology Expert. Achieve consistent quality, enhanced efficiency, and reduced downtime in the plant.

Long Rolling Mill Technology Expert

Optimize long rolling operations with the Long Rolling Mill Technology Expert. Achieve superior product quality, increased efficiency, and operational flexibility.

Long Rolling Bar in Coil Expert

Achieve superior coil quality and production efficiency with the Long Rolling Bar in Coil Expert. Enhance automation, reduce defects, and streamline operations.

Long Rolling Minimum Tension Controller

Ensure precise stock control and stable rolling with the Long Rolling Minimum Tension Controller. Improve product quality, efficiency, and safety.

Long Rolling Rod Mill Laying Head Controller

Achieve precise wire rod control with the Long Rolling Rod Mill Laying Head Controller. Enhance coil quality, operational efficiency, and reduce downtime with dynamic tail and front end adjustments.

Long Rolling Bar Mill Expert

Enhance bar mill efficiency with the Long Rolling Bar Mill Expert. Achieve precision, reduce downtime, and ensure consistent product quality.

Long Rolling Bar Mill Cut Length Controller

Optimize cut-to-length operations with the Long Rolling Bar Mill Cut Length Controller. Achieve higher yield, reduce waste, and enhance production efficiency.

Digitalization

Central Operation Cockpit

Streamline steel plant operations with real-time monitoring, automated alerts, and advanced tools for safety, efficiency, and consistent quality.

ALEX: Asset Life Expert

Monitor condition, detect failures early, and optimize maintenance with Asset Life Expert (ALEX) for steel plants.

Through-Process Quality Control

Ensure top-quality steel production with TPQC. Leverage real-time data, predictive analytics, and defect prevention for enhanced efficiency and precision.

MAT: Maintenance Asset Technology

Leverage advanced Maintenance Asset Technology (MAT) to optimize equipment performance, reduce downtime, and improve operational efficiency.

Electrification

Energy Management System

The energy management system enhances operational efficiency through predictive algorithms to optimize energy use at ironmaking plants, steel plants and rolling mills.

Energy Peak Optimizer

The Energy Peak Optimizer increases operational efficiency through intelligent predictive control, supports the transition towards greener production practices, and optimizes energy consumption by storing energy during low-demand times.

Low-Voltage Drives and Motors

With various applications throughout the steel industry, low-voltage drives and motors enhance product quality and ensure optimal plant productivity.

Digital Power Substation

Optimize energy use and reliability with the Digital Power Substation. Leverage real-time analytics, predictive maintenance, and scalable architecture for steel and aluminum plants.

Services

Automation Migration for Rolling Mills

Upgrade rolling mill operations with advanced software migration solutions to enhance efficiency, reliability, scalability, and cybersecurity.

Automation System Maintenance & Optimization Service

Optimize rolling mill software with expert maintenance services. Enhance performance, reduce downtime, and save costs with tailored solutions.

Electrics & Automation Spares for Rolling Mills Webshop

Ensure uninterrupted rolling mill operations with our webshop. Access spare parts, transparent pricing, and tailored solutions for seamless production.

Automation Service Contracts for Steel Producers

Ensure seamless operations with tailored automation service contracts. Minimize downtime, optimize performance, and keep systems updated throughout your plant’s lifecycle.

Services

Explore Next Level Services. Now

Services

Maintenance

Service Contracts for Steel and Aluminum Rolling Mills

Maximize efficiency and minimize downtime with tailored service contracts for steel and aluminum rolling mills. Ensure peak performance and reliability.

Array of guides for long rolling mills, for material handling in roughing, intermediate, and finishing stands.

Solutions

Automation

Rod, Bar & Section Mill Guides & Guiding Solutions

Enhance rolling mill efficiency with advanced Guides and Guiding Solutions. Reduce defects, improve accuracy, and ensure superior product quality.

Bearings for long rolling mills, part of spare parts stocking and insurance kits to reduce downtime and improve reliability.

Solutions

Long Rolling

Spare Parts Stocking Program for Long Rolling

Ensure uninterrupted operations with spare parts stocking programs, insurance kits, and bonded warehouses. Save costs and enhance supply chain reliability.

Solutions

Long Rolling

Wire Rod Mill

Bar Mill

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